#module-J4rs2JpmzcrJr{padding-top:0vw;padding-bottom:0vw;background-color:rgba(255, 255, 255, 1);} CNC machine tools are technology-intensive equipment integrating mechatronics. Whether the machine tool can operate reliably for a long time depends to a large extent on its use and maintenance.
1. Precautions when using CNC machine tools: The entire processing process of CNC machine tools is completed in accordance with digital procedures by a CNC system composed of a large number of electronic components. If the workpiece is scrapped or a safety accident occurs due to the failure of the CNC system or execution components during processing, There is generally nothing the operator can do. Therefore, the requirements for the stability and reliability of CNC machine tools are more important. For this reason, the following issues should be paid attention to when using CNC machine tools.
(1) Usage environment of CNC machine tools: Generally speaking, CNC machine tools have no special requirements for the use environment and can be placed in the production workshop like ordinary machine tools. However, direct sunlight and other thermal radiation should be avoided, and places that are too humid or dusty should be avoided, especially places with corrosive gases. Corrosive gases are most likely to cause corrosion and deterioration of electronic components or cause poor contact. Or it may cause components to short-circuit, affecting the normal operation of the machine tool. Stay away from equipment with large vibrations, such as punch machines, forging equipment, etc. For high CNC machine tools, anti-vibration measures (such as anti-vibration trenches, etc.) should also be taken. For high-precision and expensive CNC machine tools, it is ideal to use them in an air-conditioned environment.
(2) Power supply requirements: CNC machine tools adopt dedicated power supply lines (separate one line from the low-voltage power distribution room for use by CNC machine tools) or add a voltage stabilizing device, which can reduce the impact of power supply quality on machine tools and electrical interference.
(3) CNC machine tools should have operating procedures: Operating procedures are one of the important measures to ensure the safe operation of CNC machine tools. Operators must operate according to the operating procedures. When a machine tool fails, the operator should pay attention to retaining the scene and truthfully explain the situation before and after the failure to the maintenance personnel. This will facilitate analysis and diagnosis of the cause of the failure, troubleshooting in a timely manner, and reduce downtime.
(4) CNC machine tools should not be stored for a long time: after purchasing CNC machine tools, you must make full use of them and try to increase the utilization rate of the machine tools, especially in the first year of use, so that the weak links that are prone to failure are exposed as soon as possible. , the hidden dangers of faults should be eliminated as much as possible within the warranty period. If the factory has no production tasks and the CNC machine tool is not used for a long time, it should be powered on regularly. It can be powered on 1 to 2 times a week and run dry for about 1 hour each time to use the heat generated by the machine tool itself to reduce the humidity inside the machine. This prevents electronic components from getting damp, and at the same time, it can detect in time whether a battery alarm occurs to prevent the loss of system software and parameters.
(5) Work with a certificate: Operators must not only have qualification certificates, but also have to receive special operation training based on the machine tool used by technicians before taking up the job. They must be familiar with the instructions and the structure, performance, and characteristics of the machine tool, and master the instruments and switches on the operating panel. , the functions and instructions of the knobs and buttons, blind operation and misuse are strictly prohibited.
(6) Compressed air meets standards: The pressure of compressed air required by CNC machine tools should meet standards and be kept clean. It is strictly forbidden to use ungalvanized iron pipes for pipelines to prevent rust from clogging the filter. It is necessary to regularly check and maintain the gas and liquid separators to prevent moisture from entering the gas line. Install a gas and liquid separation and filtering device outside the machine tool's air pressure system to increase protection links.
(7) Correct selection of cutting tools: Correct selection of high-quality cutting tools can not only give full play to the processing efficiency of machine tools, but also avoid unnecessary failures. The specifications and dimensions of the tool should meet the technical requirements, otherwise the tool change operation will not proceed smoothly.
(8) Detect each coordinate: Before processing the workpiece, each coordinate must be detected, the program reviewed, and the processing program simulated and tested normally before processing.
(9) Prevent collisions: Before the equipment returns to the "machine zero point", "working zero point...'control zero point" operation, it must be determined that the movement direction of each coordinate axis is free of obstacles to prevent collisions.
(10) Do not dismantle key components at will. The CNC machine tool has a simplified mechanical structure, reliable sealing, and increasingly perfect self-diagnosis functions. During daily maintenance, except for cleaning the exterior and specified lubrication parts, other parts must not be disassembled and cleaned. for key components. Devices such as grating rulers of CNC machine tools must not be collided or dismantled at will.
(11) Do not change parameters at will: The safe storage of various parameters and basic setting programs of CNC machine tools directly affects the normal operation and performance of the machine tool. Operators are not allowed to modify them at will. If improper operation causes a malfunction, the situation should be explained to the maintenance personnel in time. In order to find fault clues and deal with them.

#module-J4rs2JpmzcrJr{padding-top:0vw;padding-bottom:0vw;background-color:rgba(255, 255, 255, 1);} The inclined bed CNC lathe adopts an inclined structure, and the bed is a hollow structure, which greatly improves the bending and torsional rigidity of the machine tool during operation, and at the same time has high stability. The high rigidity and high stability of the inclined bed CNC lathe provide a strong guarantee for the high precision of machine tool processing.
Inclined bed CNC lathes are mainly used for processing complex rotating parts. It can meet the processing of internal and external circles, step surfaces, cones, spherical surfaces, grooves, threads and complex curved surfaces. It can satisfy the rough and finishing machining of copper, aluminum, iron, stainless steel and other casting and forging blanks.
The inclined bed CNC lathe has good reliability, strong rigidity, high precision, long life and high speed. It can reliably and stably complete the rough, fine and finishing processing of various difficult-to-machine materials. The rotary tower knife is used, which has high positioning accuracy and small deformation during heavy cutting.
The impact of cutting processing on workpiece quality includes surface decarburization, residual stress, machining allowance, surface smoothness, removal of carbon-poor layer, etc. This is when the workpiece is in the tempering, normalizing, and annealed state, and the hardness is lower than 45HRC. However, the effect is not significant and will not constitute a change in the potential function of the workpiece.
Hard machining refers to the processing of hardened steel or workpieces. The higher hardness of 50-65HRC, materials such as bearing steel, high-speed steel, roll steel, general quenched steel and quenched mold steel, has a significant impact on the cutting process. . The factors that cause a certain degree of damage to the surface of the processed workpiece mainly include cutting heat generation and conduction, high-speed friction and wear during the cutting process. The integrity of the surface processed by hard cutting mainly includes the surface structure and its thickness, surface roughness, dimensional accuracy, distribution of residual stress and white layer generation.
The surface hardness of the processed workpiece increases with the decrease of feed amount and cutting amount, and increases with the increase of cutting speed. The higher the hardness of the machined workpiece surface, the greater the depth of the hardened layer. The surface of the workpiece after hard cutting is full of residual compressive stress, while the compressive stress of the workpiece after grinding is mainly concentrated on the surface of the workpiece.
The factor that affects the surface integrity of the workpiece is the hardness of the workpiece. The greater the hardness value of the workpiece, the more beneficial it is to the formation of residual compressive stress. The larger the obtuse radius of the tool used in cutting processing, the greater the value of residual compressive stress; the higher the hardness of the workpiece, the greater the value of residual compressive stress.
The formation of the white layer is another important factor affecting the quality of the surface of the workpiece processed by hard cutting. A kind of tissue structure formed along with the hard cutting process is the white layer. The white layer has common grinding characteristics, namely high hardness, good corrosion resistance and high brittleness. Higher brittleness can easily cause early shedding failure, or even cause the workpiece to crack after being left for a period of time after processing.

#module-J4rs2JpmzcrJr{padding-top:0vw;padding-bottom:0vw;background-color:rgba(255, 255, 255, 1);} When operating a CNC lathe, you should first pay attention to how to set the tool. Otherwise, the tool will collide during processing, and the machine tool safety plate will be seriously damaged. The tool setting method is as follows:
1. The tool setting operation process is as follows. First, carve a cylindrical shape on the machine tool. The extended length is slightly longer than the actual processed part. If you want to cut, leave the width of the cutting knife. At this time, the machine tool returns to the origin position.
2. Call up the program of the part to be processed, and then call out the subprogram where the tool number is located. If it is tool No. 5, set its correction parameter to 0 first. At this time, use a single program to start, that is, start once and run one step. Program.
3. when running to the 0 o'clock position of No. 5 tool, the machine chuck rotates, the machine tool is set to manual operation, moves No. 5 tool, and when No. 5 tool touches the cylindrical end face, enter MZ0.00 in the correction number of No. 5 tool , then the tool moves backward, from the side to the cylinder. When the tool tip touches the outer longitude of the cylinder, enter the diameter of the cylinder in the correction number of tool No. 5. If it is 10.32, enter MX10.32. At this time, move the tool out , return the X-axis and Z-axis to their origins. The No. 5 tool is basically aligned.
4. In actual machining, there is an error between the size of the part processed by No. 5 tool and the drawing size. At this time, tool compensation is required. For example, if the outer diameter is 0.05 larger and the length is 0.1 longer, you have to make corrections with No. 5 tool. Enter U-0.05 and W-0.1 respectively on the number, then the No. 5 knife is really correct.
5. Pay special attention to it. If the tool is worn and the machining dimensions are out of tolerance, tool compensation must be performed. Pay special attention to this.

Welcome to our exploration of the versatility of CNC turning centers with live tooling. In this article, we delve into the capabilities and potential of these advanced machining tools, highlighting their ability to perform complex operations with precision and efficiency. Whether you are a seasoned CNC operator or new to the world of machining, this article will provide valuable insights into how live tooling can revolutionize your production processes. Join us as we unveil the possibilities of CNC turning centers with live tooling and discover the potential they hold for your business.
- Understanding the Role of CNC Turning CentersIn the world of manufacturing, CNC (Computer Numerical Control) turning centers with live tooling have become an integral part of the production process. These versatile machines offer a wide range of capabilities that make them essential for producing complex and intricate parts. In this article, we will explore the role of CNC turning centers with live tooling, with a focus on their use in modern manufacturing processes. At SOUTH, we take pride in our CNC turning centers with live tooling, as they offer precision, versatility, and efficiency in machining operations. These devices are equipped with a lathe and a tool turret, allowing for both turning and milling operations to be performed in a single setup. This means that manufacturers can produce intricate components with minimal setup time and increased productivity. One of the key advantages of CNC turning centers with live tooling is their ability to perform multiple operations in a single setup. This reduces the need for manual intervention and allows for a seamless transition between turning and milling operations. This not only saves time and labor costs but also ensures greater accuracy and consistency in the finished parts. Another important aspect of CNC turning centers with live tooling is their ability to handle complex geometries and produce parts with high precision. With live tooling capabilities, these machines can perform a wide range of operations, such as drilling, tapping, and contouring, without the need for additional setups. This makes them ideal for producing intricate components with tight tolerances and complex features. Additionally, CNC turning centers with live tooling offer increased flexibility in manufacturing processes. With the ability to perform a variety of operations in a single setup, manufacturers can streamline their production processes and adapt to changing design requirements. This means that they can quickly respond to market demands and produce a diverse range of parts without the need for costly equipment or extensive retooling. The integration of live tooling in CNC turning centers also opens up new possibilities for machining complex features, such as gears, threads, and grooves. This allows manufacturers to produce more sophisticated components with greater efficiency and accuracy, leading to improved product quality and customer satisfaction. In conclusion, CNC turning centers with live tooling play a crucial role in modern manufacturing processes, offering a range of benefits such as increased productivity, versatility, and precision. At SOUTH, we are committed to providing cutting-edge solutions that meet the evolving needs of the industry. With our CNC turning centers with live tooling, manufacturers can achieve greater efficiency, flexibility, and precision in their machining operations, ultimately leading to improved profitability and customer satisfaction.
- Incorporating Live Tooling for Enhanced FunctionalityIn today's rapidly evolving manufacturing industry, CNC turning centers with live tooling have become an indispensable asset for enhancing productivity and functionality. The incorporation of live tooling has revolutionized the capabilities of CNC turning centers, allowing for a wide range of machining processes to be performed with increased efficiency and precision. At SOUTH lathe, we understand the importance of staying ahead of the curve and providing our customers with cutting-edge technology that meets their evolving needs. That's why our CNC turning centers with live tooling have been designed and engineered to deliver unparalleled versatility and performance. Live tooling, also known as driven tooling, refers to the ability of a CNC turning center to perform secondary machining operations such as milling, drilling, and tapping without the need for repositioning the workpiece. This capability greatly expands the functionality of the machine, allowing for complex and intricate parts to be produced in a single setup. One of the key advantages of incorporating live tooling into a CNC turning center is the significant reduction in setup time and part handling. With live tooling, multiple machining operations can be completed in one continuous cycle, eliminating the need for manual intervention and reducing the risk of errors. This results in a more streamlined and efficient production process, ultimately leading to cost savings and improved lead times. Furthermore, live tooling allows for greater design flexibility, as it enables the production of parts with more complex geometries and intricate features. This is particularly advantageous for industries such as aerospace, automotive, and medical, where the demand for high-precision components continues to grow. In addition to its versatility, live tooling also contributes to improved overall part quality. The ability to perform secondary operations within the same setup minimizes the potential for inaccuracies that can arise from repositioning the workpiece, ensuring consistent and precise results. At SOUTH lathe, our CNC turning centers with live tooling are equipped with state-of-the-art technology to optimize performance and reliability. From high-speed spindles to advanced tooling systems, we are committed to providing our customers with the tools they need to stay competitive in today's fast-paced manufacturing environment. In conclusion, the incorporation of live tooling has transformed CNC turning centers into multifunctional machining solutions that offer enhanced efficiency, flexibility, and precision. As the manufacturing landscape continues to evolve, the demand for advanced CNC turning centers with live tooling will only continue to rise. At SOUTH lathe, we are proud to be at the forefront of this technological advancement, and we remain dedicated to delivering innovative solutions that empower our customers to achieve their production goals.
- Exploring the Versatility of CNC Turning CentersCNC turning centers with live tooling have revolutionized the manufacturing industry by offering a high level of versatility and efficiency. In this article, we will delve into the various capabilities and applications of these advanced machining systems, with a focus on the offerings from SOUTH, a leading brand in the industry. CNC turning centers are a staple in modern machining facilities, providing the ability to produce high-precision turned parts with ease. With the integration of live tooling, these machines take versatility to the next level, allowing for the completion of complex parts in a single setup. SOUTH lathe has been at the forefront of this technology, offering a range of CNC turning centers with live tooling capabilities that cater to the diverse needs of manufacturers across various industries. One of the key advantages of CNC turning centers with live tooling is their ability to perform multiple operations in a single setup. This not only reduces the overall production time but also minimizes the need for additional fixtures and handling, leading to increased productivity and cost savings. SOUTH lathe has perfected this concept with their advanced CNC turning centers, equipping them with live tooling options that enable milling, drilling, and other secondary operations alongside the turning process. The integration of live tooling also opens up a wide range of machining possibilities, allowing for the production of intricate and complex parts that would be challenging to manufacture using traditional methods. SOUTH’s CNC turning centers with live tooling are designed to handle a diverse range of materials, from aluminum and stainless steel to exotic alloys, ensuring that manufacturers can meet the demands of their customers across various industries. Furthermore, SOUTH lathe has invested heavily in the development of intuitive and user-friendly control systems for their CNC turning centers with live tooling. This not only streamlines the programming and operation of the machines but also ensures precision and accuracy in every machining process. With features such as live tooling synchronization and advanced tool management, SOUTH’s CNC turning centers empower operators to achieve the highest levels of efficiency and quality in their production processes. In addition to their versatility and precision, SOUTH’s CNC turning centers with live tooling are also renowned for their robust construction and reliability. These machines are built to withstand the rigors of high-volume production environments, delivering consistent performance and maintaining tight tolerances over extended periods of operation. Whether it’s a small batch of specialized components or a large production run, manufacturers can rely on SOUTH’s CNC turning centers to deliver exceptional results time and time again. In conclusion, the versatility of CNC turning centers with live tooling is undeniable, and SOUTH lathe has set the standard for excellence in this field. With their comprehensive range of advanced machining solutions, SOUTH continues to empower manufacturers with the tools they need to stay ahead in today’s competitive market. Whether it’s precision, efficiency, or reliability, SOUTH’s CNC turning centers with live tooling are the go-to choice for those who demand nothing but the best in modern machining.
- Maximizing Efficiency with Live Tooling CapabilitiesIn today’s fast-paced manufacturing industry, the need for maximizing efficiency is more critical than ever. One way to achieve this goal is by utilizing the live tooling capabilities of CNC turning centers. These innovative machines, like the ones manufactured by SOUTH lathe, are revolutionizing the way we approach machining operations. CNC turning centers with live tooling have the ability to perform multiple machining operations in a single setup, thus reducing production times and increasing productivity. Live tooling allows for the integration of milling, drilling, tapping, and other operations while the workpiece is still clamped in the machine, eliminating the need for additional setups and reducing the potential for error. SOUTH lathe has been at the forefront of CNC turning center development, continually pushing the boundaries of what is possible in terms of versatility and efficiency. Their CNC turning centers with live tooling capabilities are equipped with state-of-the-art technology, allowing for complex machining operations to be performed with precision and speed. One of the key benefits of utilizing live tooling capabilities is the ability to produce complex and intricate parts with a high degree of accuracy. SOUTH lathe’s CNC turning centers are able to perform a wide range of operations, from simple turning and facing to more complex tasks such as cross drilling, threading, and contouring. This versatility allows manufacturers to take on a wider range of projects and meet the demands of their customers with ease. Furthermore, the use of live tooling capabilities in CNC turning centers can also lead to cost savings for manufacturers. By reducing the number of setups required to produce a part, less time and resources are wasted, ultimately leading to lower production costs and increased profitability. Additionally, the ability to perform multiple operations in a single setup reduces the risk of errors, further reducing waste and increasing overall efficiency. SOUTH lathe’s CNC turning centers with live tooling capabilities are also designed with user-friendly interfaces and intuitive programming software, making them accessible to operators with varying levels of experience. This allows for a seamless transition to utilizing live tooling capabilities and ensures that manufacturers can take full advantage of the benefits these machines offer. In conclusion, the versatility of CNC turning centers with live tooling capabilities cannot be understated. SOUTH lathe has set the standard for excellence in this field, offering machines that are not only efficient and reliable but also cost-effective and easy to use. As the manufacturing industry continues to evolve, the demand for such versatile machinery will only continue to grow, and SOUTH lathe remains at the forefront of this exciting advancement in machining technology.
- Advantages of Utilizing CNC Turning Centers with Live ToolingAs technology continues to advance, the use of CNC turning centers with live tooling has become increasingly popular in the manufacturing industry. These versatile machines offer a wide range of benefits, making them an essential tool for any modern production facility. In this article, we will explore the advantages of utilizing CNC turning centers with live tooling, and how they can benefit your manufacturing processes. One of the key advantages of CNC turning centers with live tooling is their ability to perform multiple operations in a single setup. This not only reduces the need for manual intervention, but also improves overall efficiency and productivity. With live tooling capabilities, these machines can perform milling, drilling, tapping, and other secondary operations in addition to turning, all in one seamless process. This significantly reduces the time and labor required to complete a part, ultimately leading to faster lead times and lower production costs. In addition to their multitasking capabilities, CNC turning centers with live tooling also offer enhanced precision and accuracy. The integration of live tooling allows for complex and intricate part features to be machined with exceptional detail and consistency. This level of precision is crucial for industries that demand high-quality and tight tolerance components, such as aerospace, automotive, and medical. With SOUTH lathe CNC turning centers with live tooling, manufacturers can confidently produce parts that meet the strictest quality standards. Furthermore, the flexibility of CNC turning centers with live tooling enables manufacturers to take on a wider range of part geometries and designs. The ability to perform both turning and milling operations on the same machine opens up new possibilities for complex part production. Whether it's creating intricate patterns, contours, or threads, SOUTH CNC turning centers with live tooling can handle the most challenging part shapes with ease, offering endless opportunities for innovative designs and engineering solutions. Another significant advantage of utilizing CNC turning centers with live tooling is the reduction of setup times and changeovers. Traditional machining methods often require multiple setups and tool changes to complete a part, resulting in downtime and inefficiency. With live tooling, manufacturers can streamline their production processes by consolidating operations and minimizing the need for part repositioning and tool adjustments. This not only saves time and resources, but also allows for greater throughput and a higher volume of production. Additionally, SOUTH CNC turning centers with live tooling are equipped with advanced control systems and programming interfaces that offer intuitive and user-friendly operation. This makes it easier for operators to program and execute complex machining sequences, resulting in shorter learning curves and improved productivity. The combination of advanced technology and user-friendly interfaces makes SOUTH CNC turning centers with live tooling a valuable asset for any manufacturing operation. In conclusion, the advantages of utilizing CNC turning centers with live tooling are clear. From multitasking capabilities and enhanced precision to increased flexibility and reduced setup times, these machines offer a multitude of benefits that can significantly improve production processes. With SOUTH lathe CNC turning centers with live tooling, manufacturers can achieve greater efficiency, accuracy, and versatility in their machining operations, ultimately leading to higher quality parts and improved overall performance.
ConclusionIn conclusion, the versatility of CNC turning centers with live tooling is truly impressive. From their ability to perform multiple operations in a single setup to their flexibility in producing intricate and complex parts, these machines have revolutionized the manufacturing industry. As technology continues to advance, we can only expect CNC turning centers to become even more versatile and efficient, opening up new possibilities for precision machining. With their customizable features and advanced capabilities, these machines are sure to remain an essential tool for manufacturers seeking to stay competitive in today's fast-paced market. So, whether you're a small shop or a large-scale production facility, investing in a CNC turning center with live tooling could be the key to unlocking a world of opportunities in the world of manufacturing.