heavy duty lathe machine manufacturers of SOUTH lathe has become all the rage in the market. The advanced technology and raw materials enhance the performance of the product. It has obtained the certificate of international standard quality management system. With the industrious efforts of our experienced R&D team, the product also has an attractive appearance, enabling it to stand out in the market.
SOUTH lathe products have received many favorable comments since launched. Thanks to their high performance and competitive price, they sell well in the market and attract a larger customer base across the world. And most of our targeted customers repurchase from us because they have achieved sales growth and more benefits, and larger market influence as well.
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At present, the development level of machine tool accessories in my country still needs to be improved, and efforts should be made to achieve integration with international standards, so that my country's turning and milling compound machine tool industry can achieve more rapid and sustainable development. In recent years, my country's CNC turning and milling compound machine tools have shown a rapid development trend, and production and sales have Also rising. With the continuous development and improvement of CNC technology, the requirements and dependence of machine tool mainframes on accessories are getting higher and higher. And based on specific analysis, we should all know that the technological development of accessories indirectly determines the development level of machine tool mainframes. From this we can see that the development direction of specialization has become the overall development trend of my country's machine tool accessories industry.
So how can we narrow the gap with foreign industrial powers? This requires the full cooperation of my country's major machine tool factories. The companies themselves must speed up the pace of technological reform, actively innovate independently, and have the courage to learn more from foreign companies. Companies should strive to learn internationally advanced machine tool technology and carry out innovation work in an all-round way. Corporate executives Innovation in machine tool accessories should also be encouraged and strongly supported, so that my country's machine tool accessories industry will become stronger and stronger.
Due to the steady growth of my country's economy, my country's CNC turning and milling composite machine tool accessories industry will also show a stable development trend, and its market share will continue to increase. This driving role has enabled my country's machine tool industry to continue to develop, but there are also problems in my country's machine tool accessories industry. There are certain shortcomings, but of course there is also good room for development.
Disadvantages: The development of turning and milling compound machine tool accessories must be driven by the overall development of the machine tool industry. This has to mention the development prospects of my country's machine tool industry. If my country's CNC turning and milling compound machine tool industry wants to develop more stably and Rapid development requires comprehensive numerical control reform and innovation, so that a series of machine tool accessories industries can continue to follow up and advance together.
However, the funds of most turn-milling compound machine tool parts factories in my country are still relatively tight, which has had a great impact on technological innovation and reform. This is also an important reason why the level of parts in my country has not improved rapidly. It has become an obstacle affecting the development of CNC turning and milling compound machine tool industry. Compared with international technology, domestic machine tool accessories still have a certain gap with developed countries in terms of technology, quality or performance.
In order to extend the service life of the machine tool, confirm the normal operation of the various functions of the machine tool, and ensure the accuracy of the machine tool, it is necessary to do a good job in daily maintenance of the machine tool, and conduct regular confirmation and inspection. Let’s share the frequency and method of machine tool maintenance.
1. Daily inspection: The main items include hydraulic system, spindle lubrication system, guide rail lubrication system, cooling system, and pneumatic system. The daily inspection is based on the normal conditions of the system. For example, when performing process inspection of the spindle lubrication system, the power light is on and the oil pressure pump should be running normally. If the power light is not on, the spindle should be kept stopped and communicate with the machinist. Contact us for repairs.
2. Weekly inspection: Its main items include machine tool parts and spindle lubrication system, which should be correctly inspected every week. In particular, iron filings should be removed from machine tool parts and external debris should be cleaned.
3. Monthly inspection: mainly inspect the power supply and air dryer. Under normal circumstances, the power supply voltage has a rated voltage of 180v~220v and a frequency of 50hz. If there is any abnormality, it must be measured and adjusted. The air dryer should be disassembled, cleaned and assembled once a month.
4. Quarterly inspection: Mainly inspect the machine tool bed, hydraulic system, and spindle lubrication system. For example, when inspecting the machine tool bed, it mainly depends on whether the accuracy and level of the machine tool meet the requirements in the manual. If there are any problems, you should contact the machinist immediately. When checking the hydraulic system and spindle lubrication system, if there are any problems, replace them with new oil and clean them respectively.
5. Semi-annual inspection: After half a year, the hydraulic system, spindle lubrication system and X-axis of the machine tool should be inspected. If any problems occur, new oil should be replaced and cleaned.
The inclined bed CNC lathe adopts an inclined structure, and the bed is a hollow structure, which greatly improves the bending and torsional rigidity of the machine tool during operation, and at the same time has high stability. The high rigidity and high stability of the inclined bed CNC lathe provide a strong guarantee for the high precision of machine tool processing.
Inclined bed CNC lathes are mainly used for processing complex rotating parts. It can meet the processing of internal and external circles, step surfaces, cones, spherical surfaces, grooves, threads and complex curved surfaces. It can satisfy the rough and finishing machining of copper, aluminum, iron, stainless steel and other casting and forging blanks.
The inclined bed CNC lathe has good reliability, strong rigidity, high precision, long life and high speed. It can reliably and stably complete the rough, fine and finishing processing of various difficult-to-machine materials. The rotary tower knife is used, which has high positioning accuracy and small deformation during heavy cutting.
The impact of cutting processing on workpiece quality includes surface decarburization, residual stress, machining allowance, surface smoothness, removal of carbon-poor layer, etc. This is when the workpiece is in the tempering, normalizing, and annealed state, and the hardness is lower than 45HRC. However, the effect is not significant and will not constitute a change in the potential function of the workpiece.
Hard machining refers to the processing of hardened steel or workpieces. The higher hardness of 50-65HRC, materials such as bearing steel, high-speed steel, roll steel, general quenched steel and quenched mold steel, has a significant impact on the cutting process. . The factors that cause a certain degree of damage to the surface of the processed workpiece mainly include cutting heat generation and conduction, high-speed friction and wear during the cutting process. The integrity of the surface processed by hard cutting mainly includes the surface structure and its thickness, surface roughness, dimensional accuracy, distribution of residual stress and white layer generation.
The surface hardness of the processed workpiece increases with the decrease of feed amount and cutting amount, and increases with the increase of cutting speed. The higher the hardness of the machined workpiece surface, the greater the depth of the hardened layer. The surface of the workpiece after hard cutting is full of residual compressive stress, while the compressive stress of the workpiece after grinding is mainly concentrated on the surface of the workpiece.
The factor that affects the surface integrity of the workpiece is the hardness of the workpiece. The greater the hardness value of the workpiece, the more beneficial it is to the formation of residual compressive stress. The larger the obtuse radius of the tool used in cutting processing, the greater the value of residual compressive stress; the higher the hardness of the workpiece, the greater the value of residual compressive stress.
The formation of the white layer is another important factor affecting the quality of the surface of the workpiece processed by hard cutting. A kind of tissue structure formed along with the hard cutting process is the white layer. The white layer has common grinding characteristics, namely high hardness, good corrosion resistance and high brittleness. Higher brittleness can easily cause early shedding failure, or even cause the workpiece to crack after being left for a period of time after processing.
On October 24, 2023, our company participated in the machinery exhibition held in Shanghai. This machine tool exhibition brings together many well-known machine tool manufacturers at home and abroad to showcase the latest machine tool technology and products. The scale of the exhibition is unprecedented. The various innovative machine tool designs and manufacturing processes are eye-catching, demonstrating the future development trends of the industry. From traditional machine tools to high-precision CNC machine tools, from milling machines to lathes, the machine tool exhibition covers a wide variety of machine tool types and meets the needs of different fields. Our representatives and customers had in-depth technical exchanges and business negotiations during the exhibition, and jointly explored cooperation opportunities. Our company's exquisite machine tool exhibits attracted the attention of many customers, and on-site demonstrations and actual operations allowed customers to more intuitively understand the performance and advantages of machine tools. The machine tool exhibition has become an important platform for customers to understand industry trends, displaying the latest achievements and market trends in the machine tool industry. At this exhibition, our company also actively learned from the advanced level of its peers, creating conditions for our company's machinery update and moving closer to the advanced level. At the same time, the exhibition also brought multiple cooperation opportunities to our company.
CNC (Computer Numerical Control) Lathe is a type of machining tool that is used to perform various operations such as cutting, drilling, and turning on a workpiece. It is a highly versatile machine that can be used to produce complex and precise parts with high accuracy. One of the popular manufacturers of CNC Lathes is SOUTH LATHE, a company known for its advanced technology and efficient machines.
The manufacturing process comprises several steps, including design, material selection, production, assembly, and quality control.
Design:
The first step in the manufacturing process of a CNC Lathe is the design phase. A team of experienced engineers and designers who use specialized software to design the machine. They take into account various factors such as the type of material the machine will work with, the size and shape of the workpiece, and the desired level of accuracy.
Material Selection:
After the design phase, the next step is material selection. We uses only high-quality materials for the production of their CNC Lathes. This ensures that the machines are sturdy and can withstand the rigors of continuous use. The most commonly used materials are cast iron and steel, as they provide the required strength and stability for the machine.
Production:
Once the design and material selection are finalized, the actual production of the CNC Lathe begins. We has a state-of-the-art manufacturing facility equipped with the latest machinery and tools. The production process involves multiple steps such as cutting, drilling, and milling, to create the various components of the machine. Computer-controlled machines are used for high precision and accuracy in this process.
Assembly:
After the production of individual components, the assembly process begins. Here, all the components are put together to form the final product – the CNC Lathe. As the name suggests, this is a computer-controlled process, where each component is assembled in a specific sequence to ensure proper functioning of the machine.
Quality Control:
The final step in the manufacturing process is quality control. Each CNC Lathe undergoes rigorous testing to ensure it meets the company's high-quality standards. The machine is put through various tests to check its accuracy, precision, and durability. Only after passing the quality checks, the machine is deemed ready for shipment to the customer.
Let us have a deeper understanding of CNC lathes through Maximum Turning Diameter, Maximum Turning Length, Spindle Bore Diameter,Spindle Nose Type,Spindle Speed Range,Rapid Traverse Rate,Tool Changing System,Tool Size Compatibility:
Maximum Turning Diameter:
One of the key features of a CNC lathe is its ability to handle different sizes and shapes of workpieces. The maximum turning diameter of CNC machines ranges from 150mm to 3000mm, making it suitable for a wide range of industrial applications.
Maximum Turning Length:
In addition to diameter, the maximum turning length of a CNC lathe is also an essential aspect. We offers machines with a maximum turning length of up to 10 meters, providing flexibility for machining long and complex components.
Spindle Bore Diameter:
The spindle is the heart of a lathe machine, and its size determines the maximum diameter of the workpiece that can be accommodated.The machines have a spindle bore diameter ranging from 30mm to 400mm, allowing for the production of various-sized parts.
Spindle Nose Type:
The spindle nose is the front end of the spindle that holds the workpiece securely in place during the machining process. We offers a range of spindle nose types, including A2-8, A2-11, and A2-15, to meet different machining requirements.
Spindle Speed Range:
The speed of the spindle rotation is a crucial factor in achieving desired surface finish and cutting efficiency. We have a spindle speed range of 15-1500 RPM, giving operators the flexibility to adjust the speed according to the requirements of the workpiece.
Rapid Traverse Rate:
The rapid traverse rate refers to the maximum speed at which the cutting tool can move across the workpiece during rapid movement. Lathes offer a high rapid traverse rate of 15m/min, significantly reducing the idle time and increasing productivity.
Tool Changing System:
The machines are equipped with an automatic tool changing system, allowing for quick and efficient tool changes during the machining process. This feature eliminates the need for manual intervention and saves time, making the machining process more efficient.
Tool Size Compatibility:
CNC lathes require compatible tool sizes to ensure accurate and efficient machining. The machines are designed to accommodate a wide range of tool sizes, from 20mm to 50mm, making them versatile for various machining operations.
CNC Machining Center:
SOUTH LATHE also offers CNC machining centers, which combine the capabilities of a lathe and a mill, allowing for both turning and milling operations on a single machine.
Heavy-Duty CNC Lathe:
The heavy-duty CNC lathes are designed to handle heavy and large workpieces with high precision and reliability. These machines are built to withstand heavy loads and can be used in industries such as aerospace, oil and gas, and heavy equipment manufacturing.
Light-Duty CNC Lathe:
The light-duty CNC lathes are more compact and cost-effective, making them suitable for small to medium-sized production runs. These machines are commonly used in industries such as automotive, electronics, and medical equipment manufacturing.
Manual Lathe Machine:
Manual lathe machines are suitable for simple and less complex machining tasks. These machines are manually operated but still boast high precision and accuracy, making them suitable for small workshops and production units.
The manufacturing process of CNC lathe involves advanced technology and techniques to produce high-quality and versatile machines. From heavy-duty to light-duty, CNC to manual, we offers a wide range of options to cater to the diverse machining needs of different industries. With its commitment to innovation and customer satisfaction, SOUTH LATHE has established itself as a leading manufacturer in the CNC machine industry.
Contact Us
+86 13928187729
+86 13928187729
manager@southlathe.com/ js_john@vip.163.com
No.3 Huafu Road, Bianjiaojuweihui, Ronggui town Shunde Foshan City, Guangdong Pronvice China.